Easytork - Skid Manufacturing Case Study - Easytork Vane Actuator
A valve manufacturer located in Wenzhou City, Zhejiang Province, China, has been producing and exporting valves for over 20 years to various parts of the world. With a reputation for being a leading valve manufacturer in China, the company aims to provide high-quality products to meet the needs of its clients, which include the United States, the European Union, the Middle East, Russia, and other countries.
The company's processes involve the use of ball valves and butterfly valves, which require rotary vane actuators for efficient automation. The traditional pneumatic actuators used in the company's production process, while reliable and efficient, became costlier by the day. The high cost of labor leading to higher production costs was a major concern for the company.
On a quest to find a solution that would enhance its production efficiency, lower its labor costs, and improve the quality of its final products, the company turned to Easytork - Pneumatic Rotary Vane Actuators for Valve Automation, High Performance, a global provider of valve automation solutions. Easytork's pneumatic rotary vane actuators were a perfect fit for the company's automation needs.
By eliminating labor costs, reducing downtime and increasing the quality of the final product, Easytork's pneumatic rotary vane actuators brought significant improvements to the company's valve manufacturing processes. The use of Easytork's actuator helped the company to not only save costs, but also reduce failures that were a result of human error.
Easytork's pneumatic rotary vane actuators are known for their durability and compact design. Being maintenance-free and having a longer lifespan ensured that the valves manufactured by the Chinese company would work efficiently for a long time without the need for frequent repairs. The compact design also helped to minimize the space taken up by the actuator, allowing it to fit in small spaces.
The Chinese company's shift to Easytork's vane actuator solution was seamless, and the implementation process was made easier by the actuators' plug and play feature. The company was able to integrate the new vane actuators into its existing set-up with ease, reducing downtime and increasing efficiency.
One of the key benefits of Easytork's pneumatic rotary vane actuators is the ability to customize and automate the positioning process of a valve. This feature ensures consistent opening/closing times, cycle life, and accurate positioning, leading to a high degree of control over the valve's operation. The integration of the vane actuators allowed the company to streamline its processes and create a more standardized production operation.
In addition to increasing production efficiency and lowering labor costs, Easytork's pneumatic rotary vane actuators also helped to improve the quality of the company's final products. The integrated solution helped to eliminate human error, ensuring that the valves produced were of the highest quality and met the company's and client's high standards.
In summary, the Chinese valve manufacturer's adoption of Easytork's vane actuator solution has been a success. By choosing to use Easytork's pneumatic rotary vane actuators, the company was able to reduce labor costs, increase production efficiency, and improve the quality of its final products. As the company continues to export its products globally, the innovative use of technology and commitment to quality will ensure its success long into the future.